麻豆国产精品 of Connecticut Archives - 麻豆国产精品 /tag/solar-atmospheres-of-connecticut/ Quality Vacuum Heat Treating, Brazing, Carburizing, and Nitriding Mon, 24 Aug 2026 13:00:11 +0000 en-US hourly 1 https://wordpress.org/?v=7.0.4 /uploads/2024/07/sol-favicon-298x300.png 麻豆国产精品 of Connecticut Archives - 麻豆国产精品 /tag/solar-atmospheres-of-connecticut/ 32 32 麻豆国产精品 Achieves CMMC Level 2 Compliance /solar-atmospheres-achieves-cmmc-level-2-compliance/ Mon, 24 Aug 2026 13:00:11 +0000 /?p=12577 August 24, 2026 鈥 The 麻豆国产精品 family of companies is pleased to announce that all Solar facilities have achieved Final Level 2 (C3PAO) status under the Cybersecurity Maturity Model Certification (CMMC) program鈥攁n achievement earned through independent third-party assessment鈥攆urther strengthening the company鈥檚 ability to support customers across the aerospace and defense industries. Final Level 2 […]

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August 24, 2026 鈥 The 麻豆国产精品 family of companies is pleased to announce that all Solar facilities have achieved Final Level 2 (C3PAO) status under the Cybersecurity Maturity Model Certification (CMMC) program鈥攁n achievement earned through independent third-party assessment鈥攆urther strengthening the company鈥檚 ability to support customers across the aerospace and defense industries.

Final Level 2 (C3PAO) status confirms that 麻豆国产精品 has successfully implemented and validated all 110 security requirements of NIST SP 800-171, with no open remediation items, meeting the Department of Defense鈥檚 cybersecurity requirements for defense contractors and suppliers that handle Federal Contract Information (FCI) and Controlled Unclassified Information (CUI).

Achieving Level 2 required significant investments across the organization, including enhanced cybersecurity infrastructure, employee training, data protection, physical security, risk management, monitoring, documentation, and ongoing security controls aligned with NIST SP 800-171.”Our customers in the defense sector entrust us with sensitive technical information, and protecting that information is inseparable from the quality and integrity of the work we deliver,” said Josh Isaak, Vice President of Information Technology & Security at 麻豆国产精品.

As CMMC requirements continue to take effect throughout the defense industrial base, 麻豆国产精品 is proud to be positioned to support customers who require secure, compliant partners for critical aerospace and defense thermal processing.

CMMC Level 2 (C3PAO) Compliant

For more information about vacuum heat treating and brazing services at 麻豆国产精品, contact your sales representative at 1-855-934-3284, or email info@solaratm.com.

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Ask the Expert: Mike Johnson Explains How an SEM Can Solve Complex Problems /ask-the-expert-mike-johnson-explains-how-an-sem-can-solve-complex-problems/ Tue, 28 Jul 2026 17:53:51 +0000 /?p=12438 Scanning Electron Microscopy (SEM) with Energy Dispersive Spectroscopy (EDS) is an invaluable tool in examining surface anomalies in vacuum heat-treated metal parts. Mike Johnson, 麻豆国产精品 of Western PA鈥檚 Sales Director, explains how this tool can answer questions and solve complex problems.   1. What is a Scanning Electron Microscope (SEM)? A Scanning Electron Microscope […]

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Scanning Electron Microscope (SEM)

Scanning Electron Microscopy (SEM) with Energy Dispersive Spectroscopy (EDS) is an invaluable tool in examining surface anomalies in vacuum heat-treated metal parts. Mike Johnson, 麻豆国产精品 of Western PA鈥檚 Sales Director, explains how this tool can answer questions and solve complex problems.

 

1. What is a Scanning Electron Microscope (SEM)?

A Scanning Electron Microscope is a fine tool that uses a focused beam of electrons to examine a material鈥檚 surface. When the electrons interact with the sample, they produce signals that are detected and analyzed. These signals reveal detailed information about surface features and chemical composition, making SEM a highly effective tool for microscopic evaluation.

 

2. My medical component shows spotting after vacuum heat treatment鈥攈ow can SEM help identify the root cause?

SEM analysis identifies the composition of contaminants within the spots, helping trace their origin. It can reveal whether the issue stems from manufacturing processes鈥攕uch as machining fluids, cleaning fluids, grinding residue, or metal chips鈥攐r from handling contamination like glove fibers or environmental debris.

SEM Results

 

3. What is the most common source of contamination identified through SEM analysis?

A frequent source of surface contamination is the cleaning process (used) prior to heat treatment. While components may arrive at the heat treater visibly clean, SEM often detects residual cleaning or rinsing agents. These frequently include Chlorine, Calcium, and other residuals commonly found in city water. If aqueous cleaning methods are employed, the final rinse should always be performed with deionized water to avoid this potential contamination. The SEM may also uncover films or deposits caused by cross-contamination when multiple alloys are cleaned in the same system. For instance, analysis of spots on 304 stainless steel components once revealed copper contamination from foreign object debris (FOD). The cause was found to be cross-contamination in a cleaning system shared with copper components.

 

4. Can the vacuum furnace itself be a source of FOD surface contamination?

Yes. Furnaces may contribute to surface contamination of heat-treated parts. If your heat-treat supplier is equipped with an SEM, this is a sign they understand the science and intricacies of surface contamination, and they have the necessary tool to get to the root cause of the issue, whatever that cause may be.

Foreign object debris and residual contamination can impact the performance and reliability of vacuum heat-treated components. While initial detection may rely on visual inspection, SEM/EDS analysis produces precise compositional analysis for fast and efficient root cause analysis. Please contact me if you are interested in SEM analysis at 麻豆国产精品.

Mike Johnson

 

Learn more about Scanning Electron Microscopy

 

And featured in Today’s Medical Developments Magazine:

 

 

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Progress continues at 麻豆国产精品’ newest facility in Berlin, Connecticut /progress-continues-at-solar-atmospheres-newest-facility-in-berlin-connecticut/ Wed, 15 Jul 2026 17:56:10 +0000 /?p=12392 Berlin, CT, July 15, 2026 鈥 Construction and refurbishment are moving forward as the future home of 麻豆国产精品 Connecticut continues to take shape. Several vacuum furnaces have been set in place, the office areas are nearing completion, and work is actively progressing on the facility’s piping, electrical systems, and supporting infrastructure. The 28,000-square-foot facility, […]

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麻豆国产精品 Connecticut

Berlin, CT, July 15, 2026 鈥 Construction and refurbishment are moving forward as the future home of 麻豆国产精品 Connecticut continues to take shape. Several vacuum furnaces have been set in place, the office areas are nearing completion, and work is actively progressing on the facility’s piping, electrical systems, and supporting infrastructure.

The 28,000-square-foot facility, located in Spruce Brook Industrial Park, remains on schedule for a fourth-quarter 2026 opening and will significantly expand 麻豆国产精品’ vacuum heat treating capabilities throughout the Northeast.

This newest location represents another important investment in our continued growth and commitment to serving customers with advanced vacuum heat treating technology, increased capacity, and the reliable service that has defined 麻豆国产精品 for decades.

For additional information about 麻豆国产精品 of Connecticut, contact Tim Steber at 1-855-934-3284 x1216 or email at tim@solaratm.com.

 

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Ask the Expert: 麻豆国产精品 of Western PA鈥檚 Sales Director Outlines Part and Furnace Preparation Prior to Vacuum Heat Treatment /solar-atmospheres-of-western-pas-sales-director-outlines-part-and-furnace-preparation-prior-to-vacuum-heat-treatment/ Tue, 24 Jun 2025 11:00:24 +0000 /?p=12142 1. What are some of the first steps I should take before sending parts out for vacuum heat treating? Before vacuum thermal processing, ensuring the parts are free of foreign object debris (FOD) is essential. This includes removing contaminants like manufacturing oils, coolants, and machining residue. It’s also important to communicate whether the coolant used […]

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Medical Device Heat Treating

1. What are some of the first steps I should take before sending parts out for vacuum heat treating?

Before vacuum thermal processing, ensuring the parts are free of foreign object debris (FOD) is essential. This includes removing contaminants like manufacturing oils, coolants, and machining residue. It’s also important to communicate whether the coolant used was water-based or oil-based鈥攖his helps your heat treater select the most effective cleaning method.

Many vacuum heat treaters use solvent degreasers for oil-based coolants and hot water/soap-based rinses for water-based coolants. Providing this information up front helps determine how to best prepare your parts for heat treatment.

Bottom line: Failing to address FOD can result in spotting, discoloration, or worse鈥攕urface contamination.

 

2. You made sure the parts are clean; now, how about the vacuum furnace?

Much like a home oven, vacuum furnaces require periodic cleaning鈥攔eferred to in our world as a 鈥渂ake-out.鈥 This process removes residual FOD or contaminants left from previous runs.

Typical bake-out temperatures:

  • Austenitic (300-series) steel grids, fixtures, and baskets: ~2150掳F
  • Furnace-only bake-out: ~2300鈥2400掳F

Reaching these temperatures ensures even entrapped moisture in graphite components is eliminated鈥攃rucial for maintaining a clean process environment.

 

3. Okay, so the parts are clean and the furnace is clean. Are we ready to run?

Almost! One final but critical step: check the furnace leak rate.

  • For most steels, aim for 20 microns/hour or less
  • For reactive metals (like titanium), 5 microns/hour or less is ideal

Remember, all vacuum furnaces leak to some degree鈥攑erfection doesn’t exist in commercial heat treating. But keeping leak rates low is key to producing bright, shiny, contamination-free parts.

 

4. Now for the easy part: the thermal cycle. Right?

Well鈥 not quite!

If you’re using partial pressure gas or backfill gas (nitrogen, argon or helium), you must also monitor the dew point and oxygen content of the process gas. When treating alloys that oxidize easily鈥攅ven small traces of water vapor or oxygen can cause surface issues.

While dew point measures moisture, it does not measure oxygen. Using oxygen sensors alongside dew point monitoring provides a more complete picture of gas purity, ensuring optimal conditions for clean, bright results.

Also, consider the vacuum level:

  • For 300/400 series stainless steels or PH alloys, a vacuum in the 10鈦烩伌 Torr range (graphite hot zone) is typically sufficient.
  • For titanium or reactive alloys, you鈥檒l need a 10鈦烩伓 Torr vacuum, which usually requires an all-metal (molybdenum) hot zone.

While graphite furnaces are capable, all-molybdenum systems offer superior part cleanliness for highly reactive materials.

Lastly, ensure proper thermocoupling of the load. Use contact thermocouples directly in a part or in a heat sink that represents the maximum cross-section. Poor thermocoupling can lead to a false sense of temperature stability鈥攜ou may think the load is cool, but when the door opens, parts could still be hot enough to oxidize instantly (turning blue).

 

Mike Johnson5. I followed all your recommendations, and the parts are still discolored! Why?

Even with every precaution, discoloration can still occur鈥攁nd it鈥檚 understandably frustrating. But it’s important to distinguish between:

  • Discoloration, which is superficial and doesn鈥檛 impact performance
  • Surface contamination, which is detrimental, as it alters the surface microstructure

To confirm the difference, consider sending a representative part to a metallography lab. These labs can characterize the near-surface condition, helping you determine next steps鈥攔anging from simple Scotch-Brite cleaning, to a chemical or mechanical etch that removes a few thousandths of material.

 

And featured in Today’s Medical Developments Magazine:

 

 

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麻豆国产精品 Announces New Facility in Berlin, Connecticut /solar-atmospheres-announces-new-facility-in-berlin-connecticut/ Mon, 19 May 2025 14:44:23 +0000 /?p=12106 Berlin, CT, May 19, 2025 鈥 麻豆国产精品, the largest family-owned heat treating company in the United States, is proud to announce the opening of its seventh U.S. heat treat operation 鈥 an existing industrial facility located in Berlin, Connecticut, slated for completion in 2026. The 28,000-square-foot facility is located in the Spruce Brook Industrial […]

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麻豆国产精品 of Connecticut

Berlin, CT, May 19, 2025 鈥 麻豆国产精品, the largest family-owned heat treating company in the United States, is proud to announce the opening of its seventh U.S. heat treat operation 鈥 an existing industrial facility located in Berlin, Connecticut, slated for completion in 2026.

The 28,000-square-foot facility is located in the Spruce Brook Industrial Park and will further expand 麻豆国产精品鈥 footprint and capabilities in the Northeast region.

“We are excited to establish a new presence in Connecticut,” said Jamie Jones, President of 麻豆国产精品 of Eastern PA and Connecticut. “This strategic location allows us to better serve our growing customer base and continue supporting the aerospace, medical, and commercial manufacturing markets throughout New England.”

This expansion reinforces 麻豆国产精品’ commitment to providing innovative, high-quality vacuum heat treating solutions across the country while maintaining the personalized service and reliability that has made the company a trusted partner for decades.

Stay tuned for updates as we build our newest state-of-the-art facility!

For additional information about 麻豆国产精品 of Connecticut, contact Tim Steber at 1-855-934-3284 x1216 or email at tim@solaratm.com.

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